Our self-lubricating composite bronze bushings are designed to offer exceptional performance in a wide range of industrial applications. These bushings are made from a unique combination of (polytetrafluoroethylene) and bronze, creating a material that is both strong and self-lubricating.

The component provides excellent lubrication properties, reducing friction and wear, while the bronze adds strength and durability. This combination results in bushings that require minimal maintenance and lubrication, saving time and money in the long run.

Our bronze bushings are precision-manufactured to ensure a perfect fit and optimal performance in your specific application. Wh you need bushings for heavy-duty machinery, automotive components, or any other industrial use, we have the right solution for you.

We pride ourselves on our commitment to quality and customer satisfaction. Our products are thoroughly tested to ensure they meet the highest standards of performance and reliability.

Contact us today to learn more about our self-lubricating composite bronze bushings and how they can improve the efficiency and longevity of your equipment. We look forward to working with you to find the best solution for your industrial needs.

Self-lubricating Composite Bronze bushings

Combine the unique versatility of material with the flexibility of manufacturing. Contact Us Today. Saves You Time & Money In Research, Design & Production Costs. Free Design Assistance. Quality Bushings & Bearings. Custom Self-lubricating Bearing Solutions.

Bushings, or plain bearings, operate with sliding motion between the moving surfaces. Bushings are selected based on the rotating speed and the applied load. Most bushings do not require additional lubrication to operate.

Self-lubricating bronze composite bushings consist of a layer sintered on a brown strip. These bushings are corrosion resistant and suitable for high temperature applications that can be made without the use of oil requiring long duty cycles.

This type of self-lubricating bearing is used in the radial or axial direction, especially in the steel and cement industries. Self-lubricating -bronze composite bushings can be used in panels as bridge supports, since the thick sliding layer on the inner surface can withstand loads of up to 140 N / mm².

Sintered Bronze Composite Material - maintenance-free

Plain & Self-Lubricating Bearings(Bushing Material:Sintered Bronze with )

Bronze backed with bronze powder dry bushing materail layer

• Sliding layer + Lead

• Porous Bronze Sinter

• Bronze Backing

1. / Pb 0.01 ~ 0.03mm mixture, provides an excellent initial transfer film, which effectively covers the contact surface of the socket assembly, forming an oxide type solid lubricant film.
2.sintered bronze powder 0.20-0.35mm, provides max. thermal conductivity away from the bushing surface, also serves as a reservoir for the -lead mixture.
3.Bronze bracket, gives exceptionally high load capacity, excellent heat dissipation. Have very good corrosion resistance.

Bronze+Sintered bronze+ material

• Metal-Polymer Composite Material
• Bronze Back + Porous Bronze Sinter + + Lead

Bronze Backed Bushing Technical Date

Metal-Polymer Bronze Backed Plain Bearing Bushing Characteristics

Composite Plain Bearing Dry type composite plain bearings are mainly used in bearing assemblies where heavy loads have to be carried and where rotational or oscillatory movements are relatively slow.

• Very good wear and low friction performance over a wide range of loads, speeds and temperatures in dry running conditions
• Suitable for lubricated applications
• Suitable for linear, oscillating and rotating movements
• Bronze back offers improved corrosion resistance in humid/saline environments

Availability

Self-lubricating Bearing forms available in standard dimensions

• Cylindrical bushes
• Flanged bushes
• Sliding plates
• Thrust washer

Self-lubricating Bearing forms made to order: standard forms in special dimensions, thrust washers, flanged thrust washers, half-bearings, special shapes obtained by stamping or deep drawing, customized bearing designs.

Operating Performance

Plain Bearing Properties

* Depending on operating conditions

Application areas

This type of bearing is used radially or axially, particularly in the steel and cement industries.

Industrial: aerospace, agricultural equipment, construction equipment, material handling equipment, forming machines - metal, plastic and rubber; office equipment, medical and scientific equipment, packaging equipment, pneumatic and hydraulic equipment cylinders, pumps and motors, railways and tramways, textile machines, valves, etc.

Other: marine and offshore equipment, other applications in water or in outdoor environments

Bronze Backed Bushing Typical Applications

It can meet the demanding criteria of long life and trouble-free performance with or without lubricant, especially for high chemical resistance requirements.

The Bronze Backed bushing is widely used in steel metallurgy in applications such as roller groove bushings of later casting machines, concrete injection pumps and screw conveyors for concrete. They can also be made of steel housings or be transformed into flanged bushings that can move in both radial and axial directions.

The Bronze Backed bushing is particularly suitable for high temperature environments where no oil is efficient and the machine must operate under consecutive long term conditions.

Beyond Grease: A Deep Dive into Oilless Bushings & Why Viiplus Leads the Way

Friction is the enemy of efficiency. In countless machines, from massive industrial equipment to intricate automotive components, the constant battle against wear and tear dictates performance, longevity, and maintenance costs. Traditionally, grease and oil have been the go-to solutions, but they come with their own set of challenges: frequent re-lubrication, potential contamination, environmental concerns, and limitations in extreme conditions.

Enter the world of oilless bushings, also known as self-lubricating bearings or sliding bearings. These innovative components offer a smarter way to manage friction, delivering reliable movement without the need for external lubrication.

At Viiplus (www.viiplus.com), we don't just supply these components; we engineer solutions. Leveraging deep expertise in metallurgy and tribology (the science of friction, wear, and lubrication), we've become a leading name in sliding bearing technology. But what exactly are oilless bushings, and why should they be on your radar? Let's dive deeper.

What Exactly Are Oilless Bushings? The Science of Self-Lubrication

Unlike traditional ball or roller bearings that rely on rolling elements and require constant lubrication films, oilless bushings operate on the principle of sliding motion. Their "magic" lies in their material composition and structure, designed to provide their own lubrication at the bearing surface. This can be achieved through several key technologies:

1. Solid Lubricants Embedded: Materials like graphite, MoS₂, or PTFE are embedded directly into the metallic matrix (often bronze) of the bushing. As the shaft rotates or slides, a minuscule amount of this solid lubricant is transferred to the mating surface, creating a low-friction film.

2. Porous Metal Structures: Sintered bronze or iron materials are created with microscopic pores. These pores are vacuum-impregnated with oil during manufacturing. In operation, slight heating causes the oil to expand and seep onto the bearing surface, providing lubrication. When it cools, the capillary action draws the oil back in, creating a closed-loop system.

3. Layered Composites: These often feature a strong backing (like steel), an intermediate sintered layer (like bronze), and a low-friction overlay (often PTFE-based). The PTFE layer provides the primary sliding surface, offering extremely low friction.

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Contrasting Logic: Oilless vs. Traditionally Lubricated Bearings

The Tangible Benefits: Why Make the Switch?

Choosing oilless bushings isn't just about eliminating grease guns. It's about unlocking significant operational advantages:

• Drastically Reduced Maintenance: This is the most obvious benefit. No re-greasing means less labor, less scheduled downtime, and simplified maintenance protocols. Imagine the savings across a factory floor!

• Enhanced Reliability: Lubricant starvation is a major cause of bearing failure. Self-lubricating bearings ensure consistent lubrication, leading to predictable performance and longer service life, especially in hard-to-reach locations.

• Superior Performance in Harsh Conditions: Oilless bushings excel where traditional lubricants fail:

  • High Temperatures: Certain types can operate at temperatures far exceeding the limits of conventional greases.

  • Low Temperatures: No grease means no stiffening or freezing issues.

  • Contaminated Environments: The absence of sticky grease reduces the ingress of dirt, dust, and debris.

  • Vacuum or Underwater: Ideal for applications where liquid lubricants are impractical or impossible.

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• Cost Savings (Total Cost of Ownership): While the initial purchase price might sometimes be higher, the TCO is often significantly lower due to savings on lubricants, labor, downtime, and potential component failure replacement.

• Environmental Friendliness: Eliminating oil and grease leakage prevents contamination of products, machinery, and the environment. Crucial for industries like food processing, pharmaceuticals, and textiles.

• Compact & Simplified Designs: Without the need for lubrication systems (nipples, lines, reservoirs), machine designs can be more compact and streamlined.

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Exploring Viiplus's Portfolio: Finding Your Solution

Viiplus offers a comprehensive range of self-lubricating bearings designed to meet diverse application needs. Understanding the different series helps in selection:

• JDB Series (Graphite Plugged Bronze): Excellent for high-load, low-speed applications, intermittent motion, and high temperatures. The graphite plugs provide continuous solid lubrication. Ideal for heavy machinery, molds, and hydraulic components.

• SF Series (PTFE-Based Composite): Typically metal-backed (SF-1: steel, SF-2: steel/bronze) with a PTFE-based lining. Offers very low friction, good wear resistance, and suitability for dry running or marginal lubrication. Common in automotive, office equipment, and hydraulics.

• JF Series (Bimetal Bushings): Combines a steel backing with a sintered bronze or lead-bronze lining. Good load capacity and fatigue strength. Often used with grease or oil but can operate marginally lubricated. Found in engines, chassis parts, and agricultural machinery.

• FB Series (Wrapped Bronze): Often made from bronze strip, sometimes with lubrication pockets or through-holes. A cost-effective solution for medium loads and speeds, typically requiring initial greasing but offering extended re-lubrication intervals.

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Quick Comparison Chart (General Guide):

(Note: This is a simplified guide. Always consult specific product data sheets or Viiplus experts for precise application requirements.)

Uncertain which material or type suits your project? Our Bushing Material Selection Guide is designed to help, or Contact Us for a Free Quote and Expert Advice.

Why Partner with Viiplus? Expertise Meets Quality

Choosing the right supplier is as critical as choosing the right bushing. Here’s why companies worldwide trust Viiplus:

• Deep Expertise: Our foundation in metallurgy and tribology, coupled with a talented R&D team, means we understand the science behind reliable movement. We don't just sell; we solve friction challenges.

• Uncompromising Quality: We employ advanced manufacturing techniques (including sand casting, centrifugal casting, metal casting, investment casting) and a rigorous quality management system, ensuring every bushing meets the highest standards.

• Comprehensive Range: From standard metric sizes in JDB, SF, JF, and FB series to custom solutions including cylindrical, flange, double flange bushings, wear plates, and guide rails – we have the portfolio to match your needs.

• Global Reach, Seamless Logistics: Based in China, we ship sliding bearings worldwide. Our professional team handles customs clearance efficiently, ensuring smooth, timely delivery with all necessary documentation.

• Customer-Centric Approach: We believe in ethical practices and building trust. We offer flexible production (single units to large series), competitive pricing, and  online support.

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