SAE 1010 Bimetallic Slotted Self-Lubricated Bearings are a type of specialized bearing designed for applications requiring high load-bearing capacity, durability, and self-lubrication properties. These bearings are composed of two distinct metal layers, typically a softer bearing alloy bonded to a harder steel backing. The combination of these materials provides optimal performance in demanding environments.

The SAE 1010 material, often used in the bearing alloy layer, is a carbon steel grade with good machinability and weldability. It is chosen for its strength and ductility, which contribute to the overall performance of the bearing.

The key feature of bimetallic slotted self-lubricated bearings is the inclusion of oil-filled slots or pores within the bearing alloy layer. These slots allow for the storage and gradual release of lubricant, ensuring continuous lubrication between the bearing and the mating surface. This self-lubrication capability significantly reduces friction and wear, extending the service life of the bearing.

In addition to the self-lubrication properties, bimetallic bearings offer several other advantages. The harder steel backing provides excellent support and resistance to deformation, while the softer bearing alloy layer ensures smooth operation and good conformability to the mating surface. The combination of these materials results in a bearing that can handle high loads and impact forces while maintaining low friction and wear.

Overall, SAE 1010 bimetallic slotted self-lubricated bearings are an excellent choice for applications requiring high performance and durability in demanding environments. Their unique design and material composition make them ideal for use in a wide range of industries, including automotive, construction, and heavy machinery.

VIIPLUS offers basically the same bearing characteristics:

but is capable of even higher loadsand offers an economic solution to many bearing problemsBimetal bushings application for Water turbines, injection moulding machinery, packing machinery, printing machines, construction equipment, shut-off valves, tire moulds and many more.

Structure

1. Low-friction surface film

2. Bearing layer (bronze)

3. Solid lubricant (graphite)

4. Steel backing

Bimetallic bearing is briefly introduced

Bimetal sliding bearings are made from bronze and steel alloy. The soft bronze inner layer can provide good lubricating performance with oil grease, hard steel back can provide good support on the whole bearing and cut down the cost.
These bearings are primarily used for bearing arrangements where heavy loads have to be supported and where rotational or oscillating movements are relatively slow.

This is a bimetal bearing material in which bronze alloy comprise a two layer structure with a steel backing. This structure, whose mechanical strength is high, can be used under lubricated conditions and high-speed/high-load operation. It can be made from a variety of different materials, depending on the application, use conditions and lubrication.

Sintered SAE797 Layer + Steel Backed + Copper Plating / Tin-Plating(CuPb10Sn10)
Sintered SAE799 Layer + Steel Backed + Copper Plating / Tin-Plating(CuPb24Sn4)
Sintered SAE48 Layer + Steel Backed + Copper Plating / Tin-Plating (CuPb30)
Sintered SAE783 Layer + Steel Backed+ Copper Plating / Tin-Plating (AlSn20Cu)

Bimetallic Self Lubricated Bearings With Lubrication Pockets

Types of Oil Grooves for bimetal bushings

Types of Butt Jionts for bimetal bushings (Slit & Clinch)

Bimetal Bearings Bushings Buckle Form

Bushing Company, Sintered SAE-799 CuPb24Sn4 bimetal bushing Supplier.Working tog to create solutions for the most demanding BIMETAL applications.Need Help Finding the Right Bimetal Bushing Products?Our Plain Bearings Parts Experts Can Help. Call for immediate assistance.Ask for a qoute for material Steel+CuPb10Sn10,Steel+CuPb24Sn4,Steel+CuPb24Sn,Steel+CuPb30,Steel+CuPb10Sn10+GRAPHITE.

This Bi-metal Bushing can be manufactured in various type or customized.

-Thrust or Bearing Plates
-Flanged Bushing
-Welded Joint Bushing
-Split Joint Bushing
-Clench Lock Bushing
-Specialized machined features

Beyond Grease: A Deep Dive into Oilless Bushings & Why Viiplus Leads the Way

Friction is the enemy of efficiency. In countless machines, from massive industrial equipment to intricate automotive components, the constant battle against wear and tear dictates performance, longevity, and maintenance costs. Traditionally, grease and oil have been the go-to solutions, but they come with their own set of challenges: frequent re-lubrication, potential contamination, environmental concerns, and limitations in extreme conditions.

Enter the world of oilless bushings, also known as self-lubricating bearings or sliding bearings. These innovative components offer a smarter way to manage friction, delivering reliable movement without the need for external lubrication.

At Viiplus (www.viiplus.com), we don't just supply these components; we engineer solutions. Leveraging deep expertise in metallurgy and tribology (the science of friction, wear, and lubrication), we've become a leading name in sliding bearing technology. But what exactly are oilless bushings, and why should they be on your radar? Let's dive deeper.

What Exactly Are Oilless Bushings? The Science of Self-Lubrication

Unlike traditional ball or roller bearings that rely on rolling elements and require constant lubrication films, oilless bushings operate on the principle of sliding motion. Their "magic" lies in their material composition and structure, designed to provide their own lubrication at the bearing surface. This can be achieved through several key technologies:

1. Solid Lubricants Embedded: Materials like graphite, MoS₂, or PTFE are embedded directly into the metallic matrix (often bronze) of the bushing. As the shaft rotates or slides, a minuscule amount of this solid lubricant is transferred to the mating surface, creating a low-friction film.

2. Porous Metal Structures: Sintered bronze or iron materials are created with microscopic pores. These pores are vacuum-impregnated with oil during manufacturing. In operation, slight heating causes the oil to expand and seep onto the bearing surface, providing lubrication. When it cools, the capillary action draws the oil back in, creating a closed-loop system.

3. Layered Composites: These often feature a strong backing (like steel), an intermediate sintered layer (like bronze), and a low-friction overlay (often PTFE-based). The PTFE layer provides the primary sliding surface, offering extremely low friction.

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Contrasting Logic: Oilless vs. Traditionally Lubricated Bearings

The Tangible Benefits: Why Make the Switch?

Choosing oilless bushings isn't just about eliminating grease guns. It's about unlocking significant operational advantages:

• Drastically Reduced Maintenance: This is the most obvious benefit. No re-greasing means less labor, less scheduled downtime, and simplified maintenance protocols. Imagine the savings across a factory floor!

• Enhanced Reliability: Lubricant starvation is a major cause of bearing failure. Self-lubricating bearings ensure consistent lubrication, leading to predictable performance and longer service life, especially in hard-to-reach locations.

• Superior Performance in Harsh Conditions: Oilless bushings excel where traditional lubricants fail:

  • High Temperatures: Certain types can operate at temperatures far exceeding the limits of conventional greases.

  • Low Temperatures: No grease means no stiffening or freezing issues.

  • Contaminated Environments: The absence of sticky grease reduces the ingress of dirt, dust, and debris.

  • Vacuum or Underwater: Ideal for applications where liquid lubricants are impractical or impossible.

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• Cost Savings (Total Cost of Ownership): While the initial purchase price might sometimes be higher, the TCO is often significantly lower due to savings on lubricants, labor, downtime, and potential component failure replacement.

• Environmental Friendliness: Eliminating oil and grease leakage prevents contamination of products, machinery, and the environment. Crucial for industries like food processing, pharmaceuticals, and textiles.

• Compact & Simplified Designs: Without the need for lubrication systems (nipples, lines, reservoirs), machine designs can be more compact and streamlined.

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Exploring Viiplus's Portfolio: Finding Your Solution

Viiplus offers a comprehensive range of self-lubricating bearings designed to meet diverse application needs. Understanding the different series helps in selection:

• JDB Series (Graphite Plugged Bronze): Excellent for high-load, low-speed applications, intermittent motion, and high temperatures. The graphite plugs provide continuous solid lubrication. Ideal for heavy machinery, molds, and hydraulic components.

• SF Series (PTFE-Based Composite): Typically metal-backed (SF-1: steel, SF-2: steel/bronze) with a PTFE-based lining. Offers very low friction, good wear resistance, and suitability for dry running or marginal lubrication. Common in automotive, office equipment, and hydraulics.

• JF Series (Bimetal Bushings): Combines a steel backing with a sintered bronze or lead-bronze lining. Good load capacity and fatigue strength. Often used with grease or oil but can operate marginally lubricated. Found in engines, chassis parts, and agricultural machinery.

• FB Series (Wrapped Bronze): Often made from bronze strip, sometimes with lubrication pockets or through-holes. A cost-effective solution for medium loads and speeds, typically requiring initial greasing but offering extended re-lubrication intervals.

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Quick Comparison Chart (General Guide):

(Note: This is a simplified guide. Always consult specific product data sheets or Viiplus experts for precise application requirements.)

Uncertain which material or type suits your project? Our Bushing Material Selection Guide is designed to help, or Contact Us for a Free Quote and Expert Advice.

Why Partner with Viiplus? Expertise Meets Quality

Choosing the right supplier is as critical as choosing the right bushing. Here’s why companies worldwide trust Viiplus:

• Deep Expertise: Our foundation in metallurgy and tribology, coupled with a talented R&D team, means we understand the science behind reliable movement. We don't just sell; we solve friction challenges.

• Uncompromising Quality: We employ advanced manufacturing techniques (including sand casting, centrifugal casting, metal casting, investment casting) and a rigorous quality management system, ensuring every bushing meets the highest standards.

• Comprehensive Range: From standard metric sizes in JDB, SF, JF, and FB series to custom solutions including cylindrical, flange, double flange bushings, wear plates, and guide rails – we have the portfolio to match your needs.

• Global Reach, Seamless Logistics: Based in China, we ship sliding bearings worldwide. Our professional team handles customs clearance efficiently, ensuring smooth, timely delivery with all necessary documentation.

• Customer-Centric Approach: We believe in ethical practices and building trust. We offer flexible production (single units to large series), competitive pricing, and  online support.

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