The flange bronze bushing, made from CusN8 phosphor bronze material, is a high-performance component designed for applications requiring superior wear resistance, corrosion resistance, and mechanical strength. Phosphor bronze, also known as CuSn8 or tin bronze, is a copper alloy containing a significant amount of tin (Sn) and phosphorus (P).
The addition of tin and phosphorus in the alloy composition gives CusN8 phosphor bronze its unique properties. Tin increases the hardness and strength of the alloy, making it suitable for applications involving heavy loads and frequent movement. Phosphorus, on the other hand, acts as a deoxidizer and helps improve the machinability of the material.
The flange design of the bronze bushing allows for easy installation and provides a secure fit within the application. The flange also serves as a reinforcement to increase the overall strength and durability of the bushing.
CusN8 phosphor bronze bushings are commonly used in a wide range of industries, including automotive, aerospace, heavy machinery, and marine applications. Their excellent wear resistance and corrosion resistance make them suitable for use in harsh environments and conditions.
In summary, the flange bronze bushing made from CusN8 phosphor bronze material is a high-quality component designed to meet the demanding requirements of various industrial applications. Its superior properties, including wear resistance, corrosion resistance, and mechanical strength, ensure reliable performance and extended service life.

Monometallic Material CuSn8 bronze bushing and bearing made to order

Flange Sleeve Bearing, Buying Request of Bronze Wrapped Bearings

CuSn8 Bronze Bearings Wrapped Bronze Bearings Series phosphor bronze bearing & sleeve bushing made to order from China.
Bronze Wrapped Bearing Strip

Our bronze wrapped bearing strip has been developed for slow speed, high load applications, especially suited for oscillating motion and are perfect for the construction, mining/quarrying, agriculture, and automotive industries.

VSB-22 090 Cylindrical Bushes Flange Bushes

Our range of VIIPLUS bronze bearings manufactured from CuSn8 rolled phosphor bronze alloy material are extremely versatile and well suited for a wide range of applications. These bronze bearings have been developed to for slow speed, high load applications, especially suited for oscillating motion and are perfect for the construction, mining/quarrying, agriculture, and automotive industries.
Bronze Bearing Factory, Bronze Bushing supplier, CuSn8 flange bronze bush

• Bearing material made of the solid bronze strip with indents for lubrication
• Good wear resistance, suitable for rough conditions
• Optimum performance under relatively high loads and low speeds

The bearings are wrapped from a cold-formed homogenous bronze (CuSn8) with exceptional material properties. The standard sizes are fitted with diamond-shaped lubrication indents in the bearing surface. These indents serve as lubricant reservoirs to rapidly build up a lubrication film at the start of the movement and thereafter reduce the running friction. The material is suitable for construction and agricultural machinery applications.

Bronze Bearings and Bronze Sleeve Bushings made of CuSn8 with Lubrication Indents

CuSn8 with composition Sn 8 % P < 0.05 % Cu Rest

Bearing forms available in standard dimensions
· Cylindrical bushes
Bearing forms made to order: cylindrical bushes with non-standard dimensions, flanged bushes, sliding plates, customized bearing designs

Beyond Grease: A Deep Dive into Oilless Bushings & Why Viiplus Leads the Way

Friction is the enemy of efficiency. In countless machines, from massive industrial equipment to intricate automotive components, the constant battle against wear and tear dictates performance, longevity, and maintenance costs. Traditionally, grease and oil have been the go-to solutions, but they come with their own set of challenges: frequent re-lubrication, potential contamination, environmental concerns, and limitations in extreme conditions.

Enter the world of oilless bushings, also known as self-lubricating bearings or sliding bearings. These innovative components offer a smarter way to manage friction, delivering reliable movement without the need for external lubrication.

At Viiplus (www.viiplus.com), we don't just supply these components; we engineer solutions. Leveraging deep expertise in metallurgy and tribology (the science of friction, wear, and lubrication), we've become a leading name in sliding bearing technology. But what exactly are oilless bushings, and why should they be on your radar? Let's dive deeper.

What Exactly Are Oilless Bushings? The Science of Self-Lubrication

Unlike traditional ball or roller bearings that rely on rolling elements and require constant lubrication films, oilless bushings operate on the principle of sliding motion. Their "magic" lies in their material composition and structure, designed to provide their own lubrication at the bearing surface. This can be achieved through several key technologies:

1. Solid Lubricants Embedded: Materials like graphite, MoS₂, or PTFE are embedded directly into the metallic matrix (often bronze) of the bushing. As the shaft rotates or slides, a minuscule amount of this solid lubricant is transferred to the mating surface, creating a low-friction film.

2. Porous Metal Structures: Sintered bronze or iron materials are created with microscopic pores. These pores are vacuum-impregnated with oil during manufacturing. In operation, slight heating causes the oil to expand and seep onto the bearing surface, providing lubrication. When it cools, the capillary action draws the oil back in, creating a closed-loop system.

3. Layered Composites: These often feature a strong backing (like steel), an intermediate sintered layer (like bronze), and a low-friction overlay (often PTFE-based). The PTFE layer provides the primary sliding surface, offering extremely low friction.

Contrasting Logic: Oilless vs. Traditionally Lubricated Bearings

The Tangible Benefits: Why Make the Switch?

Choosing oilless bushings isn't just about eliminating grease guns. It's about unlocking significant operational advantages:

• Drastically Reduced Maintenance: This is the most obvious benefit. No re-greasing means less labor, less scheduled downtime, and simplified maintenance protocols. Imagine the savings across a factory floor!

• Enhanced Reliability: Lubricant starvation is a major cause of bearing failure. Self-lubricating bearings ensure consistent lubrication, leading to predictable performance and longer service life, especially in hard-to-reach locations.

• Superior Performance in Harsh Conditions: Oilless bushings excel where traditional lubricants fail:

  • High Temperatures: Certain types can operate at temperatures far exceeding the limits of conventional greases.

  • Low Temperatures: No grease means no stiffening or freezing issues.

  • Contaminated Environments: The absence of sticky grease reduces the ingress of dirt, dust, and debris.

  • Vacuum or Underwater: Ideal for applications where liquid lubricants are impractical or impossible.

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• Cost Savings (Total Cost of Ownership): While the initial purchase price might sometimes be higher, the TCO is often significantly lower due to savings on lubricants, labor, downtime, and potential component failure replacement.

• Environmental Friendliness: Eliminating oil and grease leakage prevents contamination of products, machinery, and the environment. Crucial for industries like food processing, pharmaceuticals, and textiles.

• Compact & Simplified Designs: Without the need for lubrication systems (nipples, lines, reservoirs), machine designs can be more compact and streamlined.

Exploring Viiplus's Portfolio: Finding Your Solution

Viiplus offers a comprehensive range of self-lubricating bearings designed to meet diverse application needs. Understanding the different series helps in selection:

• JDB Series (Graphite Plugged Bronze): Excellent for high-load, low-speed applications, intermittent motion, and high temperatures. The graphite plugs provide continuous solid lubrication. Ideal for heavy machinery, molds, and hydraulic components.

• SF Series (PTFE-Based Composite): Typically metal-backed (SF-1: steel, SF-2: steel/bronze) with a PTFE-based lining. Offers very low friction, good wear resistance, and suitability for dry running or marginal lubrication. Common in automotive, office equipment, and hydraulics.

• JF Series (Bimetal Bushings): Combines a steel backing with a sintered bronze or lead-bronze lining. Good load capacity and fatigue strength. Often used with grease or oil but can operate marginally lubricated. Found in engines, chassis parts, and agricultural machinery.

• FB Series (Wrapped Bronze): Often made from bronze strip, sometimes with lubrication pockets or through-holes. A cost-effective solution for medium loads and speeds, typically requiring initial greasing but offering extended re-lubrication intervals.

Quick Comparison Chart (General Guide):

(Note: This is a simplified guide. Always consult specific product data sheets or Viiplus experts for precise application requirements.)

Uncertain which material or type suits your project? Our Bushing Material Selection Guide is designed to help, or Contact Us for a Free Quote and Expert Advice.

Why Partner with Viiplus? Expertise Meets Quality

Choosing the right supplier is as critical as choosing the right bushing. Here’s why companies worldwide trust Viiplus:

• Deep Expertise: Our foundation in metallurgy and tribology, coupled with a talented R&D team, means we understand the science behind reliable movement. We don't just sell; we solve friction challenges.

• Uncompromising Quality: We employ advanced manufacturing techniques (including sand casting, centrifugal casting, metal casting, investment casting) and a rigorous quality management system, ensuring every bushing meets the highest standards.

• Comprehensive Range: From standard metric sizes in JDB, SF, JF, and FB series to custom solutions including cylindrical, flange, double flange bushings, wear plates, and guide rails – we have the portfolio to match your needs.

• Global Reach, Seamless Logistics: Based in China, we ship sliding bearings worldwide. Our professional team handles customs clearance efficiently, ensuring smooth, timely delivery with all necessary documentation.

• Customer-Centric Approach: We believe in ethical practices and building trust. We offer flexible production (single units to large series), competitive pricing, and  online support.